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Material Handling Systems Case Studies
TriFactor Distribution Solutions a material handling systems integrator has provided systems to many different industries. Our experience and the "TriFactor Edge" solution process have helped these industry leading companies achieve their goals. If you have a material handling problem and need some help call on TriFactor for the solution to reaching your goals. The following represents a few of the 100's of successful projects completed by TriFactor.
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Aerospace: Picking Capacity Established to Meet Current and Future Demand Requirements
Product Handled: Electronics Locations: Texas Technologies Provided: Pick-to-Light Technology, Put-to-Light Technology, Horizontal Carousels Carousel Control Software Services Provided: Design Engineering, Horizontal Carousel Equipment, Carousel Control Software, Mechanical & Electrical Installation, Site Coordination, Project Management, Start-up Support, System Training
| Automotive Parts Headquarters: Distribution Capacity to Meet Current and Future Demand Requirements
Product Handled: Automotive Parts Locations: Minnesota Technologies Provided: 2 Level Pick Module, 24vMDR, Zero Pressure, Non-Contact Accumulation Conveyor, 4 Spirals using 24vMDR, Zero Pressure, Non-Contact Accumulation Conveyor, 6 Tote Divert Sortation, Shelving, Pushback Rack, Skatewheel Pallet Flow Rack, Carton Flow Rack, Selective Pallet Rack Services Provided: Needs Analysis, Design Engineering, Rack Demo, Mechanical, Electrical and Controls Installation, Operator and Maintenance Training
| Beall's Department Stores: Consolidation of Distribution Centers Pays Off
Product Handled: General Merchandise and Soft Goods Locations: Florida Technologies Provided: Carton Flow Rack, Pallet Rack, Shelving, Electrical Controls, Zero-Pressure Accumulation Conveyor, Mezzanine, Merge and Sortation Equipment, Scanning and Software Services Provided: Concept and Final Design Engineering, Project management, Installation and Training
| Camping World: Fulfill Internal Store and E-Commerce Orders in Southern U.S.
Products Handled: Cases Direct to E–Com Customers, Cases & Totes to Retail Stores, Wholesale Customers Location: Texas Technologies Provided: Conveyors: Sortation, Accumulating & Spiral, Tote Sorter & Put Module, In-Line Scale, Label Scanning, 3-Level Pick Module, Carton & Pallet Flow, Packing and Shipping Sortation, Corrugated Waste Conveyor, High Speed Carton/Tote Sorter, Protection for Packing & Shipping Conveyor, Pallet Racking Services Provided: Detailed Design Engineering, Equipment Selection and Procurement, Mechanical & Electrical Installation, Mechanical & Electrical Engineering, Mechanical & Electrical Programming, Controls & WCS Integration, Operator and Maintenance Training
| Cousin Corporation: Pick to Light System Helps Them Comply With Wal-Mart Standards
Product Handled: Arts and Crafts Supplies Locations: Florida Technologies Provided: Pick To Light Software and Hardware, Motorized Driven Roller Conveyor, Case Erector, Pallet Rack, Order Picking Module, Software and Controls Services Provided: Needs Analysis, Process and Design Study, Project Management, Installation and Training
| Eckler's: Consolidated Distribution Center with Well-Organized Product Flow
Product Handled: Automotive Parts Locations: Florida Technologies Provided: Pallet Racking, Wire Decking, Industrial Steel Shelving, 4VDC MDR Zero Pressure Accumulation Conveyor, Scanning & Sortation, Ergonomic Manifesting Stations, (2) In-Line Scales Services Provided: Needs Analysis, Design Engineering, Material Handling Equipment, Mechanical & Electrical Installation, Software & Integration, Operator and Maintenance Training
| Exactech, Inc.: New DC System Saves Energy 45%, Pushes Order Picking Efficiency Up 200% and Receiving Capacity 400%
Product Handled: Surgical Supplies Locations: Florida Technologies Provided: Motorized Driven Roller Conveyor, Accumulating Inclines and Decline Belt Conveyors, Merge and Sortation Equipment, Pallet Rack, Order Picking Module, Mezzanine, Software and Controls Services Provided: Needs Analysis, Process and Design Study, Project Management, Installation and Training
| Passion Growers: Sliding Shoe Sortation System with Divert Lanes
Product Handled: Flowers Locations: Florida Products Provided: Conveyor, Zero Pressure Photo-Eye Accumulation Conveyor, Gapping and Camera Scanning, High Speed Sliding Shoe Sorter, Gravity Roller Conveyor Pallet Building Lanes Technologies Provided: Design Engineering, Material Handling Equipment, Mechanical & Electrical Installation, PLC Controls Programming, Camera Scanning and Communications, Host Interface & Communications
| Premier Beverage: Increased Order Picking Accuracy to 99.9%
Product Handled: Cases of Wine and Spirits Locations: Florida Technologies Provided: Conveyor, Pallet Rack, Multi-Level Order Picking Module, Controls, Sortation System, Merge Control, Scanning and Electrical Controls Services Provided: Needs Analysis, Process and Design Study, Project Management, Installation and Training
| Sheetz: Able to Fulfill Orders to Their Virginia and North Carolina Stores as Planned
Product Handled: Convenient Store Products Locations: North Carolina Technologies Provided: 24VDC Motorized Driven Roller Conveyor, Tote Sorter & Put Module, 3-Level Pick Module (Unit Picks), 2-Level Pick Module (Cigarette & Each Picks), Corrugated Waste Conveyor, Corrugated Waste Compaction System, High Speed (90 cpm) Cigarette Carton Sorter, In-Line Tote Banding & Wrapping, Stretch Wrappers, Pallet Racking, In Plant Offices Services Provided: Needs Analysis Concept Design & Budgeting, Detailed Design Engineering & Guaranteed Maximum Pricing, Equipment Selection and Procurement, Mechanical & Electrical Installation, Controls & WCS Integration, Operator and Maintenance Training
| Tervis: Able to Meet Manufacturing and Distribution Capacity Needed for Current and Future Demand Requirements
Product Handled: Quality Drinkware Manufacturer Locations: Florida Technologies Provided: 24VDC Motor Driven Roller Conveyor, 24VDC Motor Driven Roller Accumulating spirals, WCS - Cartonization and Packing Management; Parcel Shipping Management (Endicia, Fedex, & UPS), Sortation, Automatic weigh in motion, Automatic print and apply shipping labels, Eye in the Sky live video for support & service Services Provided: Needs Analysis, Design Engineering, Mechanical, Electrical and Controls Installation, Operator and Maintenance Training
| Thies Distributing: More Products Get Out the Door With Fewer Workers
Product Handled: Beer Distributor Locations: Florida Technologies Provided: Chain Driven Liver Roller Pallet Conveyor, Pallet Rack,Push Back Pallet Rack, Carton and Pallet Flow Picking Module, Controls, Rotary Arm Stretch Wrapper, Load Weight Verification System Services Provided: Needs Analysis, Process and Design Study, Slotting Analysis, Project Management, Installation and Training
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Product Handled: Parcel Packages and Envelopes Locations: Toronto Technologies Provided: Parcel Handling Belt Conveyor, Telescopic Belted Extendable Truck Unloaders, Bulk Flow Package Sortation System, Primary Sort Platform & Slide Unloader Platform, Automatic Gaylord Dumpers, Spiral Gravity Chutes with UHMW Lining, Straight Gravity Chutes, Split Lane Roller Conveyor, Conveyor Control Panels Services Provided: Detailed Design Engineering, Equipment Selection and Procurement, Mechanical & Electrical Installation, Mechanical & Electrical Engineering, Control System Programming, Operator Training
| Undisclosed Ecommerce Giant: New Sort Center Increases Production Speed
TriFactor Provided: Detailed Design Engineering, Equipment Selection and Procurement, Mechanical and Electrical Installation, Mechanical and Electrical Engineering, Control Systems Programming, Operator Training
Services Provided: Detailed Design Engineering, Equipment Selection and Procurement, Mechanical and Electrical Installation, Mechanical and Electrical Engineering, Control Systems Programming, Operator Training
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